Project example · Test systems
End-of-line systems that bring electrical testing, vehicle diagnostics, safety-circuit verification, data collection, and operator guidance into one production station.
Production challenge
A production seat may contain motors, heaters, switches, occupant and buckle sensors, airbag circuits, control modules, and vehicle-network diagnostics. The tester has to verify the correct functions within cycle time, guide the operator clearly, and preserve dependable results for every product.
PCS approach
PCS develops the test electronics, PLC and HMI sequence, diagnostic communication, measurement routines, fixtures, database structure, traceability, and recovery tools as a coordinated system. Test limits and product recipes are managed without obscuring the underlying results needed for engineering analysis.
Capabilities applied
Electrical and resistance measurement
Vehicle-network diagnostic communication
PLC and HMI test sequencing
Product recipes and model control
SQL data collection and traceability
Operator diagnostics and recovery
Production result
A maintainable tester that gives production a clear pass/fail decision, gives technicians useful diagnostics, and gives engineering the recorded detail needed to investigate trends and failures.
See the other PCS capability and project examples.
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