Software, Control Design and Equipment for Industrial Automation

Project example · Custom equipment & tooling

Custom Equipment & Tooling

Purpose-built machines, inspection fixtures, production tooling, control panels, and handling systems engineered around the product, process, production rate, and people who will operate them.

Large purpose-built PCS assembly and process system under construction1 / 24

Custom Equipment & Tooling

Purpose-built machines, inspection fixtures, production tooling, control panels, and handling systems engineered around the product, process, production rate, and people who will operate them.

Production challenge

The requirement.

Standard equipment rarely fits every production requirement. The solution may need to locate an unusual part, perform several operations in sequence, accommodate model variation, fit an existing line, or replace a labour-intensive process without compromising access or maintainability.

PCS approach

The integrated solution.

PCS develops the mechanical concept, tooling, pneumatics, controls, electrical design, safety interfaces, and software as a coordinated machine. New equipment and practical modernization work are both planned around the real plant layout, shutdown window, and operating requirements.

Capabilities applied

One system, coordinated disciplines.

Purpose-built machinery

Fixtures and production tooling

Pneumatic and motion systems

Material handling

Machine modernization

Installation and production startup

Production result

Designed for the real operating environment.

Equipment shaped around the actual process—built for repeatability, understandable operation, practical maintenance, and integration with the surrounding production line.

See the other PCS capability and project examples.

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